High-Speed Folder Gluer Machine YJB-1100

Product Overview

Core Application Scope

The Pace-Setter YJB-1100 Folder Gluer Machine is a cutting-edge automated equipment engineered for high-speed carton production. It specializes in manufacturing a wide spectrum of box types, including straight line boxes, bottom lock boxes, side glue boxes, box inside boxes, mini boxes, and various special-shaped (irregular) boxes. This versatility makes it an indispensable tool for industries such as food packaging, electronics, retail, and logistics, where diverse packaging needs are common.

Key Performance Highlights

Boasting a max speed of 400 meters/min, this machine outperforms many standard models in the market, significantly reducing production cycles for large-scale orders. It offers exceptional compatibility with 200~800 gsm cardboard and works flawlessly with E-flute corrugated board and F-flute corrugated board, ensuring adaptability to different packaging material requirements.

Core Advantages

Fully Automatic Servo Motor Feeder

Equipped with a servo motor-driven fully automatic feeder, the machine ensures stable and precise paper feeding. It is paired with 8 pieces of 30mm friction belts made of soft rubber compound, 4 back carton supports, and 3 front paper supports (with quick adjustment for substrate thickness), minimizing material waste and enhancing production consistency.

Real-Time Quality Supervision via Video Monitor

A full-color video monitor is integrated to supervise the final product at the end of the machine. This feature allows operators to detect defects in real time, enabling instant adjustments and maintaining strict quality control standards throughout the production process.

Remote-Controlled Electronic Carrier Movement

Carriers in the aligning, pre-fold, and crash lock units can be electronically adjusted in and out of working positions via remote control. This design simplifies batch changes, reduces setup time, and improves overall operational efficiency.

Adjustable Top Carriers for Precise Alignment

The adjustable top carriers are fitted with an independent lever system, which can apply customized pressure for substrate carton blank alignment. This ensures neat and accurate folds for every box type, eliminating misalignment issues that often affect product quality.

Optional 4&6 Corner Folding Device

The optional 4&6 corner module comes with two 2kw servo drive motors and dedicated folding hooks (3 for 4-corner boxes and 3 for 6-corner boxes). It supports left or right-side folding of 6-corner box lids, expanding the machine’s production versatility to meet specialized packaging demands.

Product Details: Technical Specifications

Processed Materials & Capacity

Cardboard & Corrugated Flute Compatibility

Cardboard Range: 200~800 gsm (covers standard to heavy-duty packaging material thicknesses)

Corrugated Flute Types: E-flute and F-flute (ideal for lightweight yet durable packaging solutions)

Production Capacity Parameters

Paper Width Range: Max. 1050 mm / Min. 76 mm (accommodates both large cartons and small-sized boxes)

Max Operating Speed: 400 m/min (ensures high throughput for mass production)

Dimensions & Weight

Machine Dimensions

Length: 15.3 m × Width: 1.65 m × Height: 1.8 m (space-efficient design for flexible factory layout)

Net Weight Specification

Net Weight: 7 Ton (sturdy construction guarantees long-term, continuous industrial operation)

Installation Requirements

Electrical Configuration

Electrical Connected Load: 26 KW

Power Supply: 380 Volts 3 Phase 50 Hz (matches standard industrial power systems)

Pneumatic System Requirements

Compressed Air Pressure: 6 bar

Air Compressor Capacity: 10 m³/h

Air Tank Capacity: 60 L (ensures smooth operation of pneumatic components)

Machine Details

Feeder

• Fully Automatic Feeder With Servo Motor

• 8 pcs 30mm Friction Belts Soft Rubber Compound

• 4 Back Carton Supports

• 3 Front paper supports (Quick adjustment for thickness of substrate)

• 2 Paper Side Guides

• Vibrator

• Full Colour Video Monitor (Supervise view final product at the end of the Machine)

Aligning Unit

• 2 Bottom Transport Carriers (fitted with 34mm wide Belts)

• 1 left Hand Side Squaring Guide

• 1 Right Hand Side Squaring Guide

• 4 Top paper support guides

• Adjustable top Carriers fitted with independent lever system which can be independently applied giving the desired pressure required for the alignment of Substrate carton blank

• Electronic movements of Carriers in and out of working position (Via remote control)

Pre Fold Unit

• 3 Bottom Carriers

• 3 Top Carriers

• Pre-folding belt (right) and pre-folding sword (left)

• First crease line pre-folder up to 180º. Third crease line pre-folder up to 135º

• Electronic movements of Carriers in and out of working position (Via remote control)

Crash Lock Unit

• 3 Bottom Transport Carriers

• 3 Top Transport Carriers

• 4 Sets of crash lock hooks

• 3 Sets of diagonal folding shoes 2 Unit per Set

• Bottom chromed support bars

• Electronic movements of Carriers in and out of working position (Via remote control)

4 And 6 Corner (Optional)

• 2 Servo Drive Motors 2kw Each

• 3 Folding Hooks 4 Corners

• 3 Folding Hooks 6 Corners

• 6 Corner Box Lid Can Be Folded from the Left or Right hand side Of Machine

• Moveable Touch screen Commander Module (For programing Measurement’s: Speed and position and Electronic angel of the folding Hooks)

Final Folding Unit

• Folding 2 and 4 crease

• Equipped with 2 glue tanks 1 Left 1 Right with 4 M/m disc

• Guide rollers Left and right

• Adjustable speed control of belts left and right

• Removable Center top and bottom Carriers (For production of small size boxes)

• Three Carriers

• Electronic movements of Carriers in and out of working position (Via remote control)

Trombone Unit

• Double Trombone (Telescopic)

• Motorized variable speed control of Belt Speed for smooth delivery

• Moveable Touch screen Commander Module

• Driven by motor independently

• Electronic movements of Carriers in and out of working position (Via remote control)

Pressing Unit

• 1 Drive Motor (Standard 3.7 KW)

• Front and Backward position

• Pneumatic pressing (Adjustable via Pneumatic Regulator valves)

• Squaring Device

NAME	MODEL	BRAND
Feeder Servo Motor	5KW
Main Motor	11KW
Trombone Motor	2.2KW
Conveyor Motor	3.7KW
Driving Multi-wedge Belt	PL Type	France
Feeder Sponge belt	Thickness 8mm	Japan
Flat Belt		Japan
Air  Cylinder	MA20*15SCA
Inverter		Korea
PLC
Screen
Contactor		France
Circuit Breaker
Power Switch
Button		Germany
Solenoid Valve		Japan

  

Why Choose Us for Pace-Setter YJB-1100

We provide 1-year free service and lifetime after-sales support, including technical consultation, spare parts replacement, and on-site maintenance. This minimizes downtime and protects your investment.

Our factory has a monthly production capacity of 30 sets, ensuring timely delivery even for bulk orders. We prioritize efficient supply chain management to meet your project timelines.

Key components are sourced from renowned brands, such as Japan-made flat belts and France-made contactors, ensuring the machine’s durability, stability, and long service life.

The machine complies with international standards (e.g., EU, US norms) and is accompanied by multilingual documentation. We offer customized solutions to adapt to regional power and safety requirements for global clients.

FAQ

What carton types can the Pace-Setter YJB-1100 produce?

It specializes in straight line boxes, bottom lock boxes, side glue boxes, box inside boxes, mini boxes, and special-shaped (irregular) boxes, covering most common and specialized packaging needs.

Is the machine’s speed adjustable for small-batch production?

Yes, the adjustable speed control (via the control panel) allows you to reduce the speed from 400 m/min to match small-batch production or test-run requirements, ensuring flexibility.

Do I need professional personnel for installation?

We provide detailed installation instructions with step-by-step guidance. Optional on-site installation support is also available to ensure the machine is properly integrated with your factory’s power and pneumatic systems.