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The YJS-900FL Hookless Folder Gluer Machine is a revolutionary device designed for hookless carton manufacturing. It excels in high-speed production of straight line boxes, bottom lock boxes, 4&6 corner boxes, side glue boxes, box inside boxes, mini boxes, and special-shaped (irregular) boxes. It is particularly suitable for industries like FMCG, toy packaging, daily necessities, and e-commerce, where efficient and low-maintenance packaging production is crucial.
With a max speed of 400 meters/min, this machine maintains high efficiency while adopting a hookless design that eliminates traditional hook-related wear and jams. It is compatible with 200~800 gsm cardboard, E-flute corrugated board, and F-flute corrugated board, offering strong adaptability to different packaging material demands.
The integrated hookless unit reduces mechanical friction between components, cutting maintenance costs by up to 30% compared to hook-equipped models. This design also extends the machine’s lifespan and ensures smoother, more stable operation during long production runs.
Equipped with two crash bottom lock units, each featuring 3 bottom and 3 top transport carriers, plus 8 sets of crash lock hooks, the machine doubles the efficiency of bottom lock box production. Bottom chromed support bars further enhance stability and fold accuracy.
The 4&6 corner device is powered by two 2kw servo drive motors, with 3 folding hooks for 4-corner boxes and 3 for 6-corner boxes. It supports left or right-side folding of 6-corner box lids, providing flexible setup options for specialized packaging needs.
A movable touch screen module simplifies programming of folding hook speed, position, and electronic angle. The intuitive interface allows operators to quickly adjust settings, even for those with limited technical experience, improving operational efficiency.
Removable center top and bottom carriers adapt to narrow paper widths, enabling efficient small-size box production. This feature expands the machine’s application range, allowing it to cater to both medium and small carton manufacturing needs.
| Processed Materials | |
| Cardboard | 200~800 gsm |
| Corrugated Flute Type | E-flute and F-flute |
| Capability | |
| Speed | Max. 400 m/min |
| Paper Width Size | Max. 1200 mm, Min. 76 mm |
| Dimensions & Weight | |
| Length | 18 m |
| Width | 1.85 m |
| Height | 1.9 m |
| Weight | 10 Ton |
| Installation | |
| Electrical Connected Load | 45 KW |
| Power Supply | 380 Volts 3 Phase 50 Hz |
| Compressed Air | 6 bar |
| Air Compressor Capacity | 10 m³/h |
| Air Tank Capacity | 60 L |

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Feeder
Fully Automatic Feeder With Servo Motor
8 pcs 30mm Friction Belts Soft Rubber Compound (optional extra 4 vacuum belts)
4 Back Carton Supports
3 Front paper supports (Quick adjustment for thickness of substrate)
2 Paper Side Guides
Vibrator
Full Colour Video Monitor (Supervise view final product at the end of the Machine)
Aligning Unit
2 Bottom Transport Carriers (fitted with 34mm wide Belts)
1 left Hand Side Squaring Guide
1 Right Hand Side Squaring Guide
4 Top paper support guides
Adjustable top Carriers fitted with independent lever system which can be independently applied giving the desired pressure required for the alignment of Substrate carton blank
Electronic movements of carriers in and out of working position (Via remote control)
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Pre Fold Unit
1st and 3rd crease
3 Bottom Carriers
3 Top carriers
Electronic movements of carriers in and out of working position (Via remote control)
One Hookless unit

Crash bottom lock unit
Two crash bottom lock units
3 Bottom Transport carriers in each unit
3 Top Transport carriers in each unit
8 Sets of crash lock hooks
Bottom chromed support bars
Electronic movements of carriers in and out of working position (Via remote control)
One Hookless unit
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4 And 6 Corner
2 Servo Drive Motors 2kw Each
3 Folding Hooks 4 Corners
3 Folding Hooks 6 Corners
6 Corner Box Lid Can Be Folded from the Left or Right hand side Of Machine
Moveable Touch screen Commander Module (For programing Measurement’s: Speed and position and Electronic angel of the folding Hooks)
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Final Folding Unit
• Folding 2 and 4 crease
• Equipped with 2 glue tanks 1 Left 1 Right with 4 M/m disc
• Guide rollers Left and right
• Adjustable speed control of belts left and right
• Electronic movements of carriers in and out of working position (Via remote control)
• Removable Center top and bottom carriers (For production of small size boxes)
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Trombone Unit
Double Trombone (Telescopic)
Servo Motor driven independently
Electronic movements of carriers in and out of working position (Via remote control)
Motorized variable speed control of Belt Speed for smooth delivery
Moveable Touch screen Commander Module


Pressing Unit
1 Drive Servo Motor
Front and Backward position
Pneumatic pressing (Adjustable via Pneumatic Regulator valves)
Squaring Device
The hookless design reduces the frequency of part replacements and maintenance downtime, lowering long-term operational costs. This is a key advantage for businesses seeking to optimize production efficiency and reduce overheads.
We offer 1-year free service and lifetime technical support, including remote troubleshooting, spare parts supply, and on-site maintenance. Our professional team ensures prompt solutions to any operational issues.
The machine meets international standards such as CE, with multilingual documentation (English, Spanish, German, etc.) to support overseas clients. We also provide customized adaptations to meet regional power and safety regulations.
Optional 4 vacuum belts for the feeder enhance paper grip, making the machine ideal for thin or slippery cardboard. We offer tailored solutions to meet your specific production requirements.
The hookless unit eliminates hook-related jams, reduces mechanical wear, and cuts maintenance time and costs—critical advantages for high-volume, continuous production environments.
Yes, the 4&6 corner device with 2kw servo motors ensures fast and precise 6-corner box folding. The lid can be folded from either the left or right side, providing flexibility for different packaging designs.
With a max paper width of 900 mm, it is optimized for medium-sized cartons (e.g., toy boxes, small appliance packaging). Its compact design and adjustable features make it a versatile addition to production lines focusing on medium to small packaging.