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The YJP Series Sheet-fed Inspection Folder Gluer Machine is an innovative all-in-one post-press equipment specially developed for the sheet-fed packaging industry. It integrates high-speed folder gluing with a high-precision online inspection system, adopting an advanced dual alignment units structure with the inspection module installed between the two units to ensure stable and reliable inspection quality. This machine effectively replaces manual visual inspection, drastically reduces labor costs, improves production efficiency, and stops defective products from flowing into the market, making it the ideal choice for high-standard packaging production enterprises.
Unlike traditional folder gluers, this online inspection folder gluer features a dual alignment design, with the inspection system embedded between two positioning units to ensure sheets are fully fixed before inspection. This eliminates detection deviation from sheet shifting, reduces false and missed detection rates, and guarantees 100% full inspection of every product without slowing down production.
The machine delivers a max belt speed of 350 M/min and max inspection speed of 300 M/min, achieving synchronous high-speed folder gluing and full inspection. It helps industrial manufacturers double production efficiency compared with manual inspection lines, shorten order delivery cycles, and meet large-scale mass production demands.
Equipped with a high-resolution visual system, this packaging inspection folder gluer equipment covers full-item defect detection: printing defects, surface process defects, barcode variable information, and reverse side defects, with a minimum detection accuracy of 0.05mm×0.05mm. It fully meets the strict quality compliance requirements of pharmaceutical, tobacco and food packaging industries, helping enterprises avoid quality risks and brand reputation loss.
Available in YJP-700 and YJP-900 models, it supports sheet sizes from 126×100 mm (min) to 850×600 mm (max), adapting to 200-800g/m² paperboard, catering to diverse needs from small-size tags to large-size packaging boxes.
Model | YJP-700 | YJP-900 |
Max. Sheet Size | 650×600mm | 850×600mm |
Min. Sheet Size | 126×100mm | 126×100mm |
Materials | Paperboard 200-800g/m² | Paperboard 200-800g/m² |
Machine Dimension | 18×1.7×1.9M | 18.7×1.7×1.9M |
Air Supply | 1m³/min, 6bar | 1m³/min, 6bar |
Max. Belts Speed | 350M/min | 350M/min |
Max. Inspection Speed | 300M/min | 300M/min |
Printing Image Accuracy | 0.16mm×0.15mm | 0.16mm×0.15mm |
Embossing Image Accuracy | 0.08mm×0.125mm | 0.08mm×0.125mm |
Barcode Image Accuracy | 0.05mm×0.05mm | 0.05mm×0.05mm |
Max. Inspection Width | 650mm | 800mm |
Color Difference | △E≥3Nbs | △E≥3Nbs |
Due to technical upgrade, YAOJIA reserves the right to modify relevant parameters and functions without prior notice.
Configuration of Inspection
Inspection Item | Defect |
Printing | Hickl, color difference, white dot, missing print, knife line, overprint offset, die cutting offset, font incomplete, stamping(sliver) offset. |
3D Scratch Varnish | Embossing offset, creasing offset, lamination wrinkle, lamination scratching, lamination bubble, crepe paper, varnish defect. |
Barcode | Variable information identification and comparison, wrong code, duplicate code, no code, etc. |
Reverse Side | White spot, leakage, incomplete font, dirt, mosquitoes, blood stains. |
Due to technical upgrade, YAOJIA reserves the right to modify relevant parameters and functions without prior notice.
Inspection Item
Printing
Defect: Hickl, color difference, white dot, missing print, knife line, overprint offset, die cutting offset, font incomplete, stamping(sliver) offset.。
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3D Scratch Varnish
Defect: Embossing offset, creasing offset, lamination wrinkle, lamination scratching, lamination bubble, crepe paper, varnish defect.
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Bar-code
Defect: Variable information identification and comparison, wrong code, duplicate code, no code, etc.
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Reverse Side
Defect: White spot, leakage, incomplete font, dirt, mosquitoes, blood stains.
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Defect Samples
This high speed folder gluer with vision system is widely used in industries with strict packaging quality requirements: pharmaceutical packaging, tobacco packaging, 3C electronic packaging, cosmetic packaging, food & beverage packaging, tag and greeting card production. It is ideal for large-scale packaging production enterprises, commercial printing factories, and folding carton manufacturers needing to replace manual inspection, reduce labor costs, and achieve zero-defect mass production.
We provide targeted customization for enterprise users, including custom inspection algorithm development for special defect types, adjustable equipment configuration, and personalized function expansion to match unique production needs. Our full support covers on-site installation & commissioning, systematic operator training, regular inspection algorithm upgrades, and 24/7 after-sales technical support, ensuring long-term stable equipment operation.
YAOJIA is a leading intelligent packaging post-press equipment manufacturer, with independent R&D capabilities for visual inspection algorithms and years of in-depth industry experience. We focus on solving core pain points for industrial enterprise users: high labor costs, high defective rates, and difficult quality control. Our strict quality management system and global service network ensure every device meets the highest industry standards, helping clients improve core competitiveness.
It is specially designed for the sheet-fed packaging industry, including pharmaceutical, tobacco, 3C electronic, cosmetic, food, tag and greeting card production sectors.
It can detect printing defects, surface varnish/embossing defects, barcode variable information defects, and reverse side defects like white spots, dirt and incomplete fonts.
The minimum sheet size is 126×100 mm, suitable for small-size tags and folding cartons.
Yes, we provide regular algorithm upgrades and custom development services to adapt to new product and defect detection needs.
Contact our professional team now to get a free tailored solution for your packaging production line, including exclusive equipment configuration advice, detailed quotation, and online demonstration service. We are dedicated to providing you with the most reliable inspection folder gluer solution to reduce your costs and improve product quality.